Crf 250 Free Service Manual
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Free 2004 Crf 250 R Service Manual
View and Download Honda 2004 CRF250R service manual online. 2004 CRF250R Motorcycle pdf manual download. 2017 Honda CRF® 250L Rally Reviews, Prices and Specs. Get the latest Honda CRF® 250L Rally reviews, and 2017 Honda CRF® 250L Rally prices and specifications.
- 2A Few Words about Safety
- 2Service Information
- 2For Your Customer's Safety
- 2Important Safety Precautions
- 3Contents
- 4Symbols
- 5General Information: Contents
- 6Service Rules
- 6Model Identification
- 8General Specifications
- 10Lubrication System Specifications
- 10Fuel System Specifications
- 11Cooling System Specifications
- 11Cylinder Head/Valves Specifications
- 12Cylinder/Piston Specifications
- 12Clutch/Kickstarter/Gearshift Linkage Specifications
- 13Crankcase/Crankshaft/Transmission/Balancer Specifications
- 14Front Wheel/Suspension/Steering Specifications
- 15Rear Wheel/Suspension Specifications
- 15Hydraulic Brake Specifications
- 16Electrical System Specifications
- 17Standard Torque Values
- 17Engine and Frame Torque Values
- 19Insulator Clamp
- 19Cylinder Stud Bolt
- 20Frame General Information
- 23Lubrication and Seal Points
- 25Frame
- 26Cable and Harness Routing
- 34Optional Parts
- 40Technical Feature
- 41HPSD (Honda Progressive Steering Damper/After '07)
- 42HPSD Characteristics
- 43Turning Handlebar From Neutral Position to Full Angle (Extension)
- 44Turning Handlebar From Angle to Neutral Position (Compression)
- 45Frame/Body Panels/Exhaust System: Contents
- 46Frame/Body Panels/Exhaust System: System Information, Torque Values, Troubleshooting
- 47Seat Removal/Installation
- 47Side Cover Removal/Installation
- 48Radiator Shroud Removal/Installation
- 48Engine Guard Removal/Installation
- 49Number Plate Removal/Installation
- 50Sub-Frame Removal/Installation
- 51Fuel Tank Removal/Installation
- 52Fuel Filter Maintenance
- 53Exhaust System
- 53Muffler Removal/Installation
- 54Exhaust Joint Pipe Removal/Installation (After '05)
- 55Exhaust Pipe Removal
- 56Exhaust Pipe Installation
- 59Maintenance: Contents
- 60Maintenance: Service Information, Specifications
- 61Torque Values
- 61Tools
- 62Maintenance Schedule
- 63Additional Items Requiring Frequent Replacement
- 64Throttle Operation
- 64Hot Start
- 65Air Cleaner
- 66Crankcase Breather
- 67Spark Plug Removal, Inspection
- 68Radiator Coolant
- 69Valve Clearance/Decompressor System
- 69Valve Clearance Inspection
- 70Valve Clearance Adjustment
- 71Engine Oil/Oil Filter
- 71Oil Level Inspection
- 71Decompressor System
- 72Engine Oil and Filter Change
- 74Engine Idle Speed
- 74Transmission Oil
- 75Cooling System
- 75Transmission Oil Change
- 76Drive Chain Cleaning and Lubrication
- 77Drive Chain Slack Inspection/Adjustment
- 77Drive Chain Slider
- 78Drive Chain Roller
- 78Drive/Driven Sprocket
- 79Brake Fluid Level Inspection
- 79Fluid Filling
- 80Brake Pad Wear
- 80Brake System
- 80Lever Position Inspection
- 81Clutch System
- 81Clutch Lever Position
- 82Clutch Lever Free Play
- 83Control Cables
- 83Exhaust Pipe/Muffler
- 83Exhaust Inspection
- 84Glass Wool Replacement
- 86Front/Rear Suspension Inspection
- 87Swingarm/Shock Linkage
- 87Nuts, Bolts, Fasteners
- 88Wheels/Tires
- 89Steering Head Bearings
- 90Lubrication System: Contents
- 91Lubrication System Diagram
- 92Lubrication System: Service Information, Specifications, Troubleshooting
- 93Oil Strainer Removal/Inspection/Installation
- 94Oil Relief Valve Removal/Inspection/Installation
- 95Oil Jet Removal/Inspection/Installation
- 96Oil Pump Disassembly/Inspection
- 98Oil Pump Assembly
- 99Fuel System: Contents
- 100Component Location of Fuel System
- 101Fuel System: Service Information, Specifications
- 102Fuel System: Torque Values, Tools
- 103Fuel System Troubleshooting
- 104Carburetor Adjustment, Minor
- 104Idle Mixture and Idle Speed
- 105Carburetor Adjustment, Major: for Temperature and Altitude
- 108Tuning Information Chart '04, '05
- 109Tuning Information Chart '06, '07
- 110Tuning Information Chart '08, After '08
- 111Tuning for Special Conditions
- 112Air Cleaner Housing Removal
- 113Air Cleaner Housing Installation
- 114Carburetor Removal
- 116Carburetor Assembly
- 116Jet Needle/Throttle Valve
- 117SE Valve/Throttle Position Sensor
- 118Accelerator Pump/Float/Jets
- 122Carburetor Assembly Overview
- 128Carburetor Installation
- 130Throttle Position Sensor Replacement
- 131Pilot Screw Adjustment
- 132Cooling System: Contents
- 133System Flow Pattern
- 134Cooling System: Service Information
- 135Tools for Cooling System, Troubleshooting
- 136Cooling System Testing
- 136Coolant (Hydrometer Test)
- 136Coolant Gravity Chart
- 137Radiator Cap/System Pressure Inspection
- 137Coolant Replacement: Preparation
- 138Coolant Replacement/Air Bleeding
- 138Radiator Removal
- 139Radiator Installation
- 140Water Pump
- 140Water Seal Inspection/Removal
- 142Bearing/Water Seal/Oil Seal Replacement
- 144Bearing/Water Seal/Oil Seal Installation
- 146Engine Removal/Installation: Contents
- 147Engine: Component Location
- 148Engine Service Information, Specification
- 150Engine Removal
- 151Engine Installation
- 154Cylinder Head/Valves: Contents
- 155Cylinder Head/Valves: Component Location
- 156Cylinder Head/Valves: Service Information, Specification
- 159Cylinder Head/Valves: Troubleshooting
- 160Cylinder Compression Test
- 160Cylinder Head Cover Removal
- 161Camshaft/Rocker Arm Removal
- 163Rocker Arm
- 164Rocker Arm Disassembly/Inspection
- 166Cylinder Head Removal
- 166Rocker Arm Assembly
- 168Cam Chain Tensioner/Cam Chain Guide Removal/Inspection
- 169Cylinder Head Disassembly
- 169Cam Chain Tensioner/Cam Chain Guide Installation
- 170Cylinder Head Inspection
- 171Valve Spirit/Guide
- 172Valve Guide Replacement
- 173Valve Seat Inspection/Refacing
- 174Valve Seat Refacing
- 177Cylinder Head Assembly
- 180Cylinder Head Installation
- 181Camshaft/Rocker Arm Installation
- 185Cylinder Head Cover Installation
- 187Cylinder/Piston
- 188Cylinder/Piston: Component Location
- 189Cylinder/Piston: Service Information, Troubleshooting
- 190Cylinder/Piston Removal
- 191Cylinder/Piston/Piston Ring Inspection
- 193Connecting Rod Inspection
- 193Piston Ring Installation
- 193Cam Chain Tensioner Lifter Inspection
- 194Piston, Cylinder Installation
- 196Clutch/Kickstarter/Gearshift Linkage: Contents
- 197Clutch/Kickstarter/Gearshift Linkage: Component Location
- 198Clutch/Kickstarter/Gearshift Linkage: Service Information, Tools
- 199Clutch/Kickstarter/Gearshift Linkage: Troubleshooting
- 200Right Crankcase Cover Removal
- 201Right Crankcase Cover Installation
- 202Clutch Removal
- 204Clutch Inspection
- 205Clutch Plates, Center
- 205Judder Spring/Spring Seat
- 205Clutch Lifter/Needle Bearing
- 206Clutch Lifter Rod/Lever
- 206Clutch Outer
- 206Clutch Outer Guide, Bearing
- 207Clutch Installation
- 211Kickstarter Removal, Disassembly, Inspection
- 212Kickstarter Assembly
- 213Kickstarter Installation
- 214Gearshift Linkage Removal
- 215Gearshift Linkage Inspection
- 215Gearshift Spindle
- 216Gearshift Linkage Installation
- 216Ratchet Pawl
- 218Crankcase/Crankshaft/Transmission/Balancer: Contents
- 219Crankcase/Crankshaft/Transmission/Balancer: Component Location
- 220Crankcase/Crankshaft/Transmission/Balancer: Service Information, Specifications
- 221Crankcase/Crankshaft/Transmission/Balancer: Torque Values, Tools
- 223Crankcase/Crankshaft/Transmission/Balancer: Troubleshooting
- 224Balancer Gear/Balancer Removal, Inspection
- 225Balancer Gear/Balancer Installation
- 226Crankcase Separation
- 229Transmission Disassembly
- 230Transmission Inspection
- 231Shift Fork Shaft/Shift Drum
- 231Transmission Bearing
- 232Crankshaft Removal/Inspection
- 233Crankcase Bearing Replacement
- 233Crankcase Bearing/Oil Seal Location
- 235Transmission/Balancer/Shift Drum Bearings
- 235Left Crankcase
- 237Right Crankcase
- 241Crankcase Installation
- 242Crankcase Assembly
- 245Front Wheel/Suspension/Steering: Contents
- 246Front Wheel/Suspension/Steering: Component Location
- 249Front Wheel/Suspension/Steering: Service Information
- 250Front Wheel/Suspension/Steering: Torque Values
- 251Front Wheel/Suspension/Steering: Tools
- 253Front Wheel/Suspension/Steering: Troubleshooting
- 254Front Wheel Removal
- 255Front Wheel Inspection
- 255Axle
- 255Wheel Bearing
- 256Front Wheel Disassembly
- 257Front Wheel Assembly
- 260Front Wheel Installation
- 263Fork Removal
- 264Fork Disassembly
- 267Fork Damper Disassembly
- 267Outer Tube and Slider Disassembly
- 268Fork Damper Inspection
- 268Fork Cap Assembly
- 269Fork Center Bolt
- 269Slider/Outer Tube
- 270Fork Spring
- 270Bushing/Back-up Ring
- 270Fork Damper
- 271Fork Assembly
- 272Outer Tube and Slider Assembly
- 273Fork Damper Refilling/Assembly
- 276Fork Damper Operation Inspection
- 277Fork Damper Installation/Preparation
- 278Fork Damper Installation
- 280Oil Capacity Adjustment
- 281Fork Installation
- 282Standard Position
- 283Handlebar Removal
- 285Handlebar Installation
- 288HPSD (Honda Progressive Steering Damper) Removal/Installation
- 289HPSD Inspection
- 290Spherical Bearing Replacement
- 291HPSD Disassembly
- 293HPSD Assembly
- 298Steering Stem Removal
- 299Bearing Replacement
- 301Bearing Installation
- 303Rear Wheel/Suspension: Contents
- 304Rear Wheel/Suspension: Component Location
- 305Rear Wheel/Suspension: Service Information
- 306Rear Wheel/Suspension: Torque Values
- 307Rear Wheel/Suspension: Tools
- 309Rear Wheel/Suspension: Troubleshooting
- 310Rear Wheel Removal, Inspection
- 311Rear Wheel Disassembly
- 311Wheel Rim Runout
- 312Rear Wheel Assembly
- 315Rear Wheel Installation
- 316Shock Absorber Removal, Disassembly
- 317Bladder Replacement
- 319Recommended Shock Oil
- 320Damper Disassembly
- 321Piston Ring Replacement
- 322Damper Rod Disassembly
- 324Rod Guide Case Inspection
- 324Rebound Spring Inspection
- 324Damper Rod Inspection
- 325Damper Assembly
- 331Damper Installation
- 332Shock Linkage Removal
- 333Shock Linkage Inspection
- 334Shock Arm Needle Bearing
- 335Shock Link Needle Bearing
- 338Swingarm Removal
- 339Swingarm Disassembly
- 341Swingarm Assembly
- 343Swingarm Installation
- 345Hydraulic Brake: Contents
- 346Hydraulic Brake: Component Location
- 347Hydraulic Brake: Service Information
- 348Hydraulic Brake: Torque Values, Tools
- 349Hydraulic Brake: Troubleshooting